Assembly of the Mighty Moose Ice Cream sign

The Mighty Moose Ice Cream sign needed to be assembled. The sign would be comprised of five layers. One layer of the sign would be cut around the steel framework. I clamped the second layer of the sign to the frame and marked out the area.
I used the layout on the back of the sign to create the small pieces I needed, cut from scraps of Precision Board high density urethane. 

Then the four layers of routed Precision Board were glued up around along with the small scraps I had cut to fit around the welded steel frame. Everything will be allowed to dry well before I use the die grinder to even things up and add the wood grain to the edges of the sign. Now we can weld up the framework for the ice-cream cone.
Stay tuned for more…
-dan

Published with permission from precisionboard.blogspot.com. Source.