Building the Summit routing file

The next sign to be built for the Cultus Lake Adventure Park is the Summit Trading post.  Since we elevated the ground by eight feet and the trading post in on top of the hill (and inside the mountain) SUMMIT was the perfect name. It will feature a small copy of the mountain peak. The sign will be double sided with a fully dimensional sculpt inside.

As always we start with the vectors, this time done in Illustrator as I am familiar with the way the type is edited along the curve. This vector file was imputed into EnRoute and then enlarged to be the correct size.

M first step was to put an outline which we would use to create a raised border a little further along.

Then I imported the driftwood bitmap from the ROUTER MAGIC collection. I sized the bitmap, centered it and then traced a vector outline.

Then I created a flat relief using this vector.

Next I applied the bitmap to the  relief using a value of 0.3″ This means the blacks do nothing, the white raises by 0.3″ and the grays do something in-between.

I then used the relief modeling tools to carve in some extra depth into the woodgrain. It took only a few seconds to get the effect I was after.

The oval was the next relief to be created. It was done as a flat relief.

The flat oval border relief was then modified by doming up the center with a raised base to give it a bit of an edge.

 I then copied the files, then flipped one (but not the lettering) This would allow me to glue the two signs back to back and have them match perfectly.

The bottom lettering border was then created as a separate flat relief. (in both copies of the sign. ) I then selected the oval and driftwood reliefs and combined them to form one relief.

I then positioned these new lettering border reliefs and merged them highest with the base reliefs.

Then I modified the base relief by adding the lettering. I used the bevel tool with a base height. This chamfered the corners of the letters perfectly.

Lastly I used the dome tool to modify the base relief using the SUMMIT letter and circle vectors.

As easy as that we had a routing file ready to tool path and send to the MultiCam.

My big compressor packed it in yesterday. It had been acting weird of late and I decided I would get a new one and then rebuild the old as a standby. Luckily I had already placed an order for a new one last week.  It will be a while before the new one arrives so I will have to wait to route these pieces. In the mean time I have plenty of other things to do Stay tuned…

-dan

Published with permission from precisionboard.blogspot.com. Source.

Mural Painting Examined

Mural painting is an art form few can claim to have mastered. Sign & Digital Graphics recently printed an article featuring Larry Polzin, owner of Stargazer Creations in Arvada, CO, showcasing his mural painting talents – which are definitely something to admire. Take a look at some of his recent work in Colorado and New York on page 131 of Sign and Digital Graphics magazine.

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Who Says HDU Can’t Be Used For Illuminated Signage?

Sometimes, when we talk to sign shops that specialize in electrical/illuminated signage, they aren’t sure HDU is a viable material for the nature of their business. While not seen as often as the typical non-lighted dimensional-style sign, illuminated HDU signs do exist, and they look great!

For example, this recently-made Precision Board Plus HDU sign by Xpressive GraphiX has been featured in excellent Sign Builder Illustrated and Sign & Digital Graphics articles. Not only that, it’s also been entered into the finals of the Signs of The Times International Illuminated Sign Contest! Take a look at some beautiful signs and place your vote here.

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3D HDU Sign Letters

We recently created a sign for a client. We liked the design so much so we decided to make two and keep one for ourselves. It is a very simple sign but it will look good in the shop.

We designed our sign in Enroute Pro.  We’ll be cutting it out of 2″ 15lb Precision Board HDU on our MultiCAM 3000 Router. The design is a wood grain over a dimensional letter and we threw in some big rivets for fun.

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The first thing we was to cut the letters face down and to pocket out room in the back for LED’s (in case we want to add them later).  We also added holes for the wall mount studs.

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We then flipped the letters and re registered them on the table to begin cutting the 3D face.

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Once our letters are cut it’s time to paint!

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Two coats of Coastal FSC-88 Primer and we’re ready to add color.

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We’ve added two coats of latex base then several coats of a darker latex glaze.  Once done we painted the sides.   086

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A little Modern Masters Metallic and a glaze on a black metallic and our rivets are complete.

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Posts are installed – we’re ready to put this baby on the wall! (I just have to find a spot somewhere). – Steve

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Published with permission from KDF Custom Graphics. Source.

Site progress

Last week, with the arrival of unseasonably warm weather, we spent the bulk of our time up at the worksite. We are making great progress on the welding and meshing of the many armatures for the sculpted concrete. The front half of the park are largely complete. As soon as it gets a little warmer we will begin the concrete work in a big way. The bumper boat island only needs the edge timber frame welded to finish that task. Then we are on to the mesh and soon the sculpted concrete too.

We begin welding the mountain frame to hide the building the coming week.

If you look close you can se how the detailed timbers will look overloaded, broken and ready to come tumbling down. This is going to be a fun sculpt!

The Wilderness Adventure area is taking shape nicely. We installed the first swinging bridge tower this week. For little kids this is going to be fabulous for it seems very high! The walk through log is now in place. It weighed in at a whopping 5,800 lbs!

We welded in more than a mile of pencil rod in a few days!

Behind us the wiring crew was busy attaching the galvanized lath. It won;t be long until we get to sculpting the concrete in a big way.
The water tower got its weather vane this week. One more small detail to help tell the story of the gold panning attraction.

On the western side of the park the crew is racing to put in the footings and foundations for the work we will begin there soon. 
This coming week most of our crew are back in the shop so things will get rolling once more – including firing up the MultiCam once more. Stay tuned…
-dan

Published with permission from precisionboard.blogspot.com. Source.