Today I fired up EnRoute to build the files for the sides of the box. Building files for the Plasma cutter is so much simpler than the CNC router. I only have to think in two dimensions. I imported the sketch I had drawn of the four sides and then used the vector drawing tools to accurately recreate the files. Because all of the lines were the same width I simply drew all of the single lines and then used the offset tool to create thickness. I neglected to grab a screen shot of the vector lines. Sorry.
Once I had the vectors I sent the CNC files to the MultiCam plasma cutter and watched the magic happen…
The plasma cutter sliced through the 3/16″ thick mild steel plate like butter and in only a few minutes per piece the cutting was done. They all turned out perfect and require only a teeny bot of sanding to get rid of minimal dross. I suspect it will be a whole lot more work to grind the paint off the two pieces and also smooth out the welds on the corners.
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