Once the routing was done I glued and clamped all of the layers together using PB Bond 240 glue from Coastal Enterprises. It tends to squeeze out a little on the edges of the seams but that was no problem. I like to use an air powered die grinder to take off the glue and add a little random texture while I’m at it. I also roughed up the faces just a little around the letters. I wanted this sign to look like it has been there a while and has a little character.
Once the cleanup was done it was time for a little welding. I bent up some 5/8″ steel rod for the pedals and dug up a pulley from the parts bin. Some pencil rod was bent and welded to form the armature for the bear sculpture.
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