Throwback Blog: Laser-Engraving Faux Wood into Precision Board HDU

This blog on creating a faux wood look with HDU using a laser system originally ran on 5/20/19.

A customer contacted us wondering if they could create a faux wood pattern on Precision Board HDU using their laser system.  They did not own a CNC and were trying to get a competitive advantage with what they had in house for equipment.  We reached out to our friends at Trotec Laser and asked them to have a go at creating a woodgrain look on Precision Board HDU using a laser…and the results are amazing!  Check out the photos and videos below and read more about how they did it.

faux wood

The first step that needed to be tackled was finding woodgrain patterns to program the software with.  Cameron Youngblood, Senior Marketing Specialist with Trotec Laser, searched online to find a collection of woodgrain patterns.

“Finding a high quality image is key to achieving an ideal and realistic end result. We found a few different free images that didn’t require a lot of editing or manipulation in our graphics software,” she says. “There are a couple of different approaches you can take to alter the image into a laser-ready graphic, and some of these approaches are dependent on the image itself. For example, finding an image that has multiple shades of blacks and grays may engrave better as a grayscale image.”

Cameron says more laser engraving power will be applied with the black areas and the power will decrease as you get into the various shades of gray- any white areas on the graphic will not be engraved. The more laser power is applied, the deeper the engraving area will be.

She cautions that it might take the user a little time to test out the settings, but as long as you can get a good image, it’s definitely possible to program your laser system to engrave a faux wood pattern into Precision Board HDU.

“Since the images we tested were black and white, we opted to use the color mapping option in our JobControl® laser software,” Youngblood said. “Color mapping allows you to assign different actions to each area of your graphic, as well as indicate the order in which each action should take place. In this instance, we used a total of three colors: one color for the deepest engraving, another color for the lighter engraving, and the third color for completely cutting through the material. This allowed us to achieve our preferred contrast between the two different engraving depths.”

Trotec Laser used their Speedy 400 120W CO2 laser on samples of PBLT-15 Precision Board HDU to get a faux wood look.

Here’s the settings info:

  • Engraving (first color) = 90{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} power, 60{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} speed, 1000 PPI
  • Engraving (second color) = 30{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} power, 100{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} speed, 500 PPI
  • Cutting (third color) = 100{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} power, 5.2{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} speed, 2000 Hz

“Beauty is in the eye of the beholder, and while our material database contains recommended settings for almost every type of material, the user may prefer to alter those settings to their own liking,” she adds.

There are quite a few benefits to using a laser system to create dimensional signage.

  • Smaller vacuum system for smoke removal
  • No need for dust collector
  • Smaller-sized machines takes up less shop space
  • Effluent/smoke coming off Precision Board HDU is NOT toxic (see more info below)
  • Generally lower price point for machines

You may be wondering if the smoke that comes off Precision Board HDU from laser-cutting is harmful or toxic.  It’s not.  We wanted to ensure that the effluent byproducts of Precision Board did not exceed OSHA’s Permissible Exposure Limits (PEL), federal regulations that dictate safe chemical exposure levels, so we had Universal Laser Systems test several densities of our material.  Universal Laser Systems used a sophisticated RTGA Mass Spectrometer and a carbon monoxide detector to monitor the levels of effluent at all times during testing. They noted the following in their report: “The concentration of the detected compounds did not exceed their respective OSHA PEL at any level of filtration during this study.”  You can read more about the testing HERE.

Find out more by watching the videos on our YouTube Channel showing different woodgrain patterns being laser-engraved onto our PBLT-20 and PBLT-30 densities of Precision Board HDU.

You may also be considering using a laser to create a sandblasted sign look without actually sandblasting it.  Creating a sign this way could potentially mean that you wouldn’t have to worry about:

  • Strict environmental regulations around sandblasting
  • The use of a grain frame
  • Using a blast mask to designate where sand should and should not hit the substrate
  • Wearing a suit or helmet to protect against sand particle ricochets
  • Purchasing a system to filter sand particles out of the air

Check out our resource page to read more about Laser-Engraving of Precision Board HDU, including our toxicity testing (Precision Board is non-toxic), as well as more videos and settings information for cutting or engraving Precision Board HDU.

You can request free samples and try creating a faux wood look on our HDU!  For technical questions on the use of lasers, please contact Trotec via the website link below.

Trotec Laser is a leading international provider of advanced, high-speed laser equipment for cutting, engraving and industrial marking, and a wide selection of engraving supplies. Trotec was originally founded in Wels, Austria in 1997 and established in the United States in Mississippi in 2002. Now headquartered in Plymouth, Michigan, the U.S. business has grown to 10 times its original size.

Coastal Enterprises manufactures Precision Board HDU, a versatile, cost-effective and eco-friendly urethane sign material that is particularly effective for making professional-looking indoor and outdoor dimensional signs.  It is a closed-cell rigid substrate that does not rot, warp or crack.  You can request free samplesget a quote or sign up for periodic newsletters packed with helpful information.

Laser-Engraving Faux Wood into Precision Board HDU

A customer contacted us wondering if they could create a faux wood pattern on Precision Board HDU using their laser system.  They did not own a CNC and were trying to get a competitive advantage with what they had in house for equipment.  We reached out to our friends at Trotec Laser and asked them to have a go at creating a woodgrain look on Precision Board HDU using a laser…and the results are amazing!  Check out the photos and videos below and read more about how they did it.

faux wood

The first step that needed to be tackled was finding woodgrain patterns to program the software with.  Cameron Youngblood, Senior Marketing Specialist with Trotec Laser, searched online to find a collection of woodgrain patterns.

“Finding a high quality image is key to achieving an ideal and realistic end result. We found a few different free images that didn’t require a lot of editing or manipulation in our graphics software,” she says. “There are a couple of different approaches you can take to alter the image into a laser-ready graphic, and some of these approaches are dependent on the image itself. For example, finding an image that has multiple shades of blacks and grays may engrave better as a grayscale image.”

Cameron says more laser engraving power will be applied with the black areas and the power will decrease as you get into the various shades of gray- any white areas on the graphic will not be engraved. The more laser power is applied, the deeper the engraving area will be.

She cautions that it might take the user a little time to test out the settings, but as long as you can get a good image, it’s definitely possible to program your laser system to engrave a faux wood pattern into Precision Board HDU.

“Since the images we tested were black and white, we opted to use the color mapping option in our JobControl® laser software,” Youngblood said. “Color mapping allows you to assign different actions to each area of your graphic, as well as indicate the order in which each action should take place. In this instance, we used a total of three colors: one color for the deepest engraving, another color for the lighter engraving, and the third color for completely cutting through the material. This allowed us to achieve our preferred contrast between the two different engraving depths.”

Trotec Laser used their Speedy 400 120W CO2 laser on samples of PBLT-15 Precision Board HDU to get a faux wood look.

Here’s the settings info:

  • Engraving (first color) = 90{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} power, 60{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} speed, 1000 PPI
  • Engraving (second color) = 30{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} power, 100{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} speed, 500 PPI
  • Cutting (third color) = 100{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} power, 5.2{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} speed, 2000 Hz

“Beauty is in the eye of the beholder, and while our material database contains recommended settings for almost every type of material, the user may prefer to alter those settings to their own liking,” she adds.

There are quite a few benefits to using a laser system to create dimensional signage.

  • Smaller vacuum system for smoke removal
  • No need for dust collector
  • Smaller-sized machines takes up less shop space
  • Effluent/smoke coming off Precision Board HDU is NOT toxic (see more info below)
  • Generally lower price point for machines

You may be wondering if the smoke that comes off Precision Board HDU from laser-cutting is harmful or toxic.  It’s not.  We wanted to ensure that the effluent byproducts of Precision Board did not exceed OSHA’s Permissible Exposure Limits (PEL), federal regulations that dictate safe chemical exposure levels, so we had Universal Laser Systems test several densities of our material.  Universal Laser Systems used a sophisticated RTGA Mass Spectrometer and a carbon monoxide detector to monitor the levels of effluent at all times during testing. They noted the following in their report: “The concentration of the detected compounds did not exceed their respective OSHA PEL at any level of filtration during this study.”  You can read more about the testing HERE.

Find out more by watching the videos on our YouTube Channel showing different woodgrain patterns being laser-engraved onto our PBLT-20 and PBLT-30 densities of Precision Board HDU.

You may also be considering using a laser to create a sandblasted sign look without actually sandblasting it.  Creating a sign this way could potentially mean that you wouldn’t have to worry about:

  • Strict environmental regulations around sandblasting
  • The use of a grain frame
  • Using a blast mask to designate where sand should and should not hit the substrate
  • Wearing a suit or helmet to protect against sand particle ricochets
  • Purchasing a system to filter sand particles out of the air

Check out our resource page to read more about Laser-Engraving of Precision Board HDU, including our toxicity testing (Precision Board is non-toxic), as well as more videos and settings information for cutting or engraving Precision Board HDU.

You can request free samples and try creating a faux wood look on our HDU!  For technical questions on the use of lasers, please contact Trotec via the website link below.

Trotec Laser is a leading international provider of advanced, high-speed laser equipment for cutting, engraving and industrial marking, and a wide selection of engraving supplies. Trotec was originally founded in Wels, Austria in 1997 and established in the United States in Mississippi in 2002. Now headquartered in Plymouth, Michigan, the U.S. business has grown to 10 times its original size.

Coastal Enterprises manufactures Precision Board HDU, a versatile, cost-effective and eco-friendly urethane sign material that is particularly effective for making professional-looking indoor and outdoor dimensional signs.  It is a closed-cell rigid substrate that does not rot, warp or crack.  You can request free samplesget a quote or sign up for periodic newsletters packed with helpful information.

Kern Laser: Settings for Laser-Engraving Precision Board HDU

We often get asked if Precision Board HDU can be cut with a laser jet.  Absolutely!  To show what kind of fine detail can be engraved into our material, we reached out to Kern Laser and asked them to laser cut something cool into a sample of PBLT-20 Precision Board HDU.  The results are spectacular and can be seen in the video below.  Read on to get settings information and learn more about laser-engraving of Precision Board high-density urethane with Kern laser cutters.

Kern Laser used their OptiFlex 400 Watt laser cutter to engrave the 3D image of a lion into our 20lb Precision Board HDU.

The OptiFlex is Kern’s flagship high performance laser system. The HyperDual motion package installed on the OptiFlex is setting the standard for large format laser cutting and engraving machines. This improved motion system features a rack and pinion design and powerful servo motors at each side of the laser table. Cut acceleration rates are up to three times faster with a 100{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} increase in top end vector speed. The X axis has also been upgraded with twin linear rails and a thicker steel reinforced belt.

Adam Voigt, Marketing Coordinator with Kern Laser, said “watching the laser create contrast and precision depth in this material was great.”  He added, “this is a neat application with a laser source.”

You can check out the specific settings that Kern Laser used below.

Settings Info:

  • 50{afbea94bd31582343c3017644f03ec8d7d8fa2386ecb82c250661e06c0c6e111} Power
  • 60 Inches Per Second (Engraving Speed)

Lasers can be an effective means of cutting, engraving, and marking various materials. High power, high-wavelength Carbon Dioxide lasers are widely used for material processing, namely for their versatility and relatively low cost as compared to solid-state laser systems. CO2 lasers are ideal for projects that require cuts or engravings so precise that they prevent the use of hand tools, or even a CNC router.

Precision Board HDU from Coastal Enterprises can be laser-engraved with great results and without worry about the toxicity of the fumes.  Universal Laser Systems conducted tests on the effluent created from laser cutting several different densities of Precision Board and indicated that, “the effluent stream is primarily composed of carbon monoxide, acetone, propene, and acetonitrile. The concentration of the detected compounds did not exceed their respective OSHA PEL at any level of filtration during this study.”  Permissible Exposure Limits (PEL) are federal regulations that dictate safe chemical exposure levels.  You can read more about laser-engraving of Precision Board HDU HERE.

To watch the full video of the laser-engraving from start to finish (14 minutes), head over to our YouTube and watch it HERE.

ABOUT KERN LASER

Kern Laser Systems was founded in 1982 by Gerald Kern, with the main objective to design and manufacture top quality industrial laser cutting and laser engraving machines to meet demanding production schedules. The company headquarters are located in the beautiful lakes country of Minnesota. The facility consists of a modern 50,000 sq. ft. building with 30 full-time employees.

Kern Laser Systems started by supplying motion systems for the existing computerized rotary engraving machines. As the sealed CO2 lasers became commercially available, Kern incorporated its motion package with the laser, developing a complete turnkey laser cutting and engraving solution. Kern’s vision has always been to manufacture laser systems that will fit the customer’s needs, at an affordable price, with the versatility to suit a variety of industries.

Today, Kern Laser Systems is proudly owned and operated by the first and second generations of the Kern family. Our goal moving forward is to constantly improve our products, improve processing times, and continue to offer our customers the best customer service in the laser industry.  You can visit their website or give them a call at (888) 660-2755.

ABOUT COASTAL ENTERPRISES

Coastal Enterprises manufactures Precision Board HDU, a versatile, cost-effective and eco-friendly urethane sign material that is particularly effective for making professional-looking indoor and outdoor dimensional signs.  It is a closed-cell rigid substrate that does not rot, warp or crack.  You can request free samplesget a quote or sign up for periodic newsletters packed with helpful information.

Trotec Laser Engraving of Precision Board HDU PBLT-15

 

Are you wondering if Precision Board HDU can be cut with a laser-engraver?  Absolutely!  Our friends at Trotec Laser cut a variety of shapes out of a piece of PBLT-15 Precision Board, including our logo and a highly-detailed relief and sent us setting information.  You can see photos and watch videos below of Precision Board HDU being engraved and cut by a laser machine.

trotec laser

Trotec Laser used their Speedy 400 machine to engrave and cut the 15 lb. Precision Board.  The machine has maximum processing speeds of 140 inch/sec and includes the system’s patented low-maintenance design which encloses fragile system critical components in a rugged housing, protecting them from dirt and dust, which significantly minimizes maintenance requirements, down time and overall ownership costs.  The system settings they used to cut the various shapes, logos and reliefs out of Precision Board HDU are as follows.

Engraving Settings:

Power: 100%
Speed: 30%
PPI: 500
Air Assist: On

Cutting Settings:

Power: 100%
Speed: 0.5%
Hertz: 1000
Air Assist: On
Z Offset: -0.08

Some benefits of laser cutters:

  • Lasers are extremely versatile, able to process a wide variety of materials and need no additional setup, i.e. chemical additives or post processing.
  • Ease of use, with software packages compatible with most graphics programs.
  • Low energy consumption and speedier processing times.
  • Minimal equipment maintenance with low wear and tear due to no-contact process.
  • Extreme precision and detail.
  • Reduced waste and by-product because output is vapors which can be exhausted or ventilated with an air-filtration system.
  • Consistent quality level due to ability to save parameters of specific jobs and materials in database.
  • No material finishing required.

Source: “Advantages of lasers versus other methods of cutting, marking and engraving signs” – Trotec Laser, Inc.

Trotec used “Relief Mode” to engrave the above relief into Precision Board and achieve such fine detail.  Applications Specialist Josh Stephens says, “That is a function in our JobControl software that processes grayscale images at varying power levels, achieving a three-dimensional effect.” He added, “during this process, the laser power is proportionally controlled depending on the grayscale value of the graphic, meaning that white pixels are processed without power, light areas have low power, darker areas will have more power, and black will have maximum power.”

JobControl is a Trotec exclusive software that comes included with their Speedy and SP series systems.  Watch the video below to see “Relief Mode” in action on Precision Board HDU.

You may be concerned with the toxicity of using lasers on Precision Board, but you shouldn’t be.

According to a study conducted by Universal Laser Systems on the effluent created from laser cutting several different densities of Precision Board indicated that, “the effluent stream is primarily composed of carbon monoxide, acetone, propene, and acetonitrile. The concentration of the detected compounds did not exceed their respective OSHA PEL at any level of filtration during this study.”

Permissible Exposure Limits (PEL) are federal regulations that dictate safe chemical exposure levels.

Head over to precisionboard.com to request free samples and try it for yourself!

Trotec Laser is a leading international provider of advanced, high-speed laser equipment for cutting, engraving and industrial marking, and a wide selection of engraving supplies. Trotec was originally founded in Wels, Austria in 1997 and established in the United States in Mississippi in 2002. Now headquartered in Plymouth, Michigan, the U.S. business has grown to 10 times its original size.

SEE ALSO: Laser Engraving and Precision Board HDU

Laser Engraving and Precision Board HDU

Laser engraving of Precision Board HDU

Laser engraving a 2″x2″ Coastal Enterprises logo on PBLT-15.

We’ve been getting a lot of questions lately about whether or not Precision Board HDU can be laser engraved.  It absolutely can!  We decided to take a closer look at laser cutters in general and how they interact with our HDU material.  Our good friend Jim Dawson from Synergy Sign & Graphics LLC tested out his 75 watt Vytek laser cutter on a few different densities of Precision Board HDU and sent us the results.

Jim used his eight year old laser at 100% power, and though it works really well, he thought the newer machines would work faster.  He did two passes at 30 inches per second on the PBLT-15. Changed to 10 inches per second with two passes on the PBLT-18.  “I ran two passes on the 15 lb. to see how deep it would cut the material, then changed it to one pass on the PBLT-30 and three passes on the PBLT-40 at the slower speed so I could get better detail on the higher densities.  You’re not going to get a ton of detail in the lower densities, so if that’s what you’re looking for, start at the 30 pound density or higher depending on what you’re going after.”


Jim prefers the laser for projects requiring finite detail, especially on smaller size designs.  “Anytime you’re doing something super small, you can use laser. You can also have text that is very small.  We had some pretty impressive results in the PBLT-30 and PBLT-40 samples engraving a 4” by 4” Coastal Enterprises logo.”


Some benefits of laser cutters:

  • Lasers are extremely versatile, able to cut a wide variety of materials and need no additional setup, i.e. chemical additives or post processing.
  • Ease of use, with software packages compatible with most graphics programs.
  • Low energy consumption and speedier processing times.
  • Minimal equipment maintenance with low wear and tear due to no-contact process.
  • Extreme precision and detail.
  • Reduced waste and by-product because output is vapors which can be exhausted or ventilated with an air-filtration system.
  • Consistent quality level due to ability to save parameters of specific jobs and materials in database.
  • No material finishing required.

Source: “Advantages of lasers versus other methods of cutting, marking and engraving signs”

Laser engraving of Precision Board

Laser engraving a 4″x4″ Coastal Enterprises logo on PBLT-40.

You may be concerned with the toxicity of using lasers on Precision Board, but you shouldn’t be.  According to a study conducted by Universal Laser Systems on the effluent created from laser cutting several different densities of Precision Board indicated that, “the effluent stream is primarily composed of carbon monoxide, acetone, propene, and acetonitrile.  The concentration of the detected compounds did not exceed their respective OSHA PEL at any level of filtration during this study.”  Permissible Exposure Limits (PEL) are federal regulations that dictate safe chemical exposure levels.

You can read more HERE about the testing methods used and see photos of the various densities after laser-cutting.

Precision Board is perfect for laser cutting and engraving, so get out there and laser it up! Laser cutting foam HDU is a great processing method, so click here for a free sample and start laser cutting Precision Board today.