Faux Wood Grain Texture Using Precision Board HDU

There’s something nostalgic about a wood sign, so it’s not surprising that people want to have signs that appear to be made out of wood, but without the drawbacks- rotting, warping, or deteriorating. Brian Quinter of Quint Creative Signs has created so many faux wood grain textured signs from Precision Board HDU that it’s become almost second nature.  They even have names for it- ‘Basic Wood Grain Texture’ and ‘Super Realistic Wood Grain’.  Quint Creative has fabricated hundreds of signs that look like wood and dozens with the Super Realistic Wood Grain. We talked to Brian to get some tips and tricks for making faux wood signs from Precision Board HDU.

faux wood

Brian Quinter first started making faux wood signs seven years ago that looked like sandblasted wood signs.  That changed when a job came to him about four years ago for The Barrel House. They wanted something that looked like an old sign that may have been found in a barn with deep wood grain and a natural wood finish. That was when he started making the Super Realistic Wood Grain textured signs.

To achieve their super realistic wood grain Brian uses Vectric Aspire. He creates 3D components from two different bitmaps of wood grain. Brian often finds a texture first on the internet and uses it to create a 3D Component.  The second he creates using Corel Draw, which he converts to a bitmap and edits in Corel Photopaint.  He uses an Eye Candy plugin to make his grains look how he wants and then creates a 3D Component. Brian then bakes both textures together as one 3D component and finishes the design in Vectric Aspire. He uses a 3D Finishing toolpath with a .25 Ballnose bit.

“I usually include elements like knots and often bring the texture and faux painting onto the framing of the sign. I find having some machining lines help make it look even more like wood when we do the glazing after we paint it,” said Quinter.  “I do basic textures using Aspire’s Texturing Toolpath tool, but I like to do Full 3D wood grain for the higher end signs,” he added.

Brian prefers Precision Board HDU over actual wood because he can control what he makes.

“If I’m using wood and trying to expose the natural grain, I don’t know what I’m going to get. If I hit a knot, it can mess me up.”  He added, “I can deliver what I’m designing without worrying about problems during fabrication and my client gets what they have been shown in a proof.” (Ed note: the above photo is an example of a proof- the one that Brian showed to Hawk’s Nest)

Hawk’s Nest is his most recent faux wood design for a sign.  They were looking for rustic, so they wanted something that looked like wood instead of going with flat plastic or aluminum.  The sign was fabricated using PBLT-15 that was 1.5” thick for the background.  The letters were also made out of PBLT-15 and were 1.5” thick. Nova Color paints and glazes were used for the entire project, including the metallic silver and gold.

Brian used convex letters to give the sign some highlights and shadows. If you look at the letters, the sides are painted black and the front is painted the main color for the letter.

“There’s a lot of little touches that help bring it together that may not be noticed by the normal person,” says Quinter.

Brian has some advice for those just starting out with faux wood signs.

“The hardest thing is color choice when you start painting it. Some of that is experimental to achieve the wood look.” He added, “Prime it. Give it a base coat with a mustardy color. Glaze it and then wipe it off to give it highlights. Start with lighter and work to darker colors. Textures also help when glazing and leaving some of the darker colors of paint set in the texture”

Quint Creative just recently did another faux wood project for the local park system.

“We just replaced some wood signs for Tipp City Parks that were faded and deteriorating and used Precision Board HDU made to look like wood,” Brian added.

The signs were rotting and the client wanted them updated with something sturdy and weather-resistant. The results speak for themselves!

In the end says Quinter, “going with a faux wood textured Precision Board sign will give you a classy, traditional sign that stands out and lasts forever.”

Quint Creative Signs creates one of a kind signs that help set any type of business or organization apart from others. With attention to detail and knowledge of what really works in sign design, QCS signs get noticed where ever they are installed.  Give them a call at (937) 615-9332 or visit their website.  You can check out a lot more photos of Brian’s faux wood work in galleries here and here.

Make sure to sign up for our monthly Blog Roundup to get more content like this sent to your inbox for reading when it’s convenient for you!  Request free samples of Precision Board HDU or any of our companion products, including adhesivesprimers and coatings.

SEE ALSO:

Using EnRoute Software’s “Rapid Texture” on Signage

HDU Vs Wood Signs

Trotec Laser Engraving of Precision Board HDU PBLT-15

 

Are you wondering if Precision Board HDU can be cut with a laser-engraver?  Absolutely!  Our friends at Trotec Laser cut a variety of shapes out of a piece of PBLT-15 Precision Board, including our logo and a highly-detailed relief and sent us setting information.  You can see photos and watch videos below of Precision Board HDU being engraved and cut by a laser machine.

trotec laser

Trotec Laser used their Speedy 400 machine to engrave and cut the 15 lb. Precision Board.  The machine has maximum processing speeds of 140 inch/sec and includes the system’s patented low-maintenance design which encloses fragile system critical components in a rugged housing, protecting them from dirt and dust, which significantly minimizes maintenance requirements, down time and overall ownership costs.  The system settings they used to cut the various shapes, logos and reliefs out of Precision Board HDU are as follows.

Engraving Settings:

Power: 100%
Speed: 30%
PPI: 500
Air Assist: On

Cutting Settings:

Power: 100%
Speed: 0.5%
Hertz: 1000
Air Assist: On
Z Offset: -0.08

Some benefits of laser cutters:

  • Lasers are extremely versatile, able to process a wide variety of materials and need no additional setup, i.e. chemical additives or post processing.
  • Ease of use, with software packages compatible with most graphics programs.
  • Low energy consumption and speedier processing times.
  • Minimal equipment maintenance with low wear and tear due to no-contact process.
  • Extreme precision and detail.
  • Reduced waste and by-product because output is vapors which can be exhausted or ventilated with an air-filtration system.
  • Consistent quality level due to ability to save parameters of specific jobs and materials in database.
  • No material finishing required.

Source: “Advantages of lasers versus other methods of cutting, marking and engraving signs” – Trotec Laser, Inc.

Trotec used “Relief Mode” to engrave the above relief into Precision Board and achieve such fine detail.  Applications Specialist Josh Stephens says, “That is a function in our JobControl software that processes grayscale images at varying power levels, achieving a three-dimensional effect.” He added, “during this process, the laser power is proportionally controlled depending on the grayscale value of the graphic, meaning that white pixels are processed without power, light areas have low power, darker areas will have more power, and black will have maximum power.”

JobControl is a Trotec exclusive software that comes included with their Speedy and SP series systems.  Watch the video below to see “Relief Mode” in action on Precision Board HDU.

You may be concerned with the toxicity of using lasers on Precision Board, but you shouldn’t be.

According to a study conducted by Universal Laser Systems on the effluent created from laser cutting several different densities of Precision Board indicated that, “the effluent stream is primarily composed of carbon monoxide, acetone, propene, and acetonitrile. The concentration of the detected compounds did not exceed their respective OSHA PEL at any level of filtration during this study.”

Permissible Exposure Limits (PEL) are federal regulations that dictate safe chemical exposure levels.

Head over to precisionboard.com to request free samples and try it for yourself!

Trotec Laser is a leading international provider of advanced, high-speed laser equipment for cutting, engraving and industrial marking, and a wide selection of engraving supplies. Trotec was originally founded in Wels, Austria in 1997 and established in the United States in Mississippi in 2002. Now headquartered in Plymouth, Michigan, the U.S. business has grown to 10 times its original size.

SEE ALSO: Laser Engraving and Precision Board HDU

Sign Builder Illustrated: Mixed Media HDU Signage

If you’re curious about using Precision Board high-density urethane for signage, the November issue of Sign Builder Illustrated has a great article featuring Kevin Pirok of Pirok Design in Illinois.  HDU’s very low expansion and contraction rate has allowed Pirok to use the substrate with different materials in custom pieces for clients—mixed media, if you will.  He finds it easy to carve, easy on his machines, and easy to come up with big ideas for a small shop.  Check out these excerpts and then click on the link at the end to read the full article online.

pirok design

High-density urethane (HDU) has proven a popular substrate for shops looking to create lighter weight custom signage that mimics the appearance and textures of heavier materials.

“If you’re trying to [replicate] a stone, brick, or wood effect, HDU can simulate this very well,” says sign maker Kevin Pirok. “Most of the time, you can’t even tell the difference in which actual material was used in a finished piece.”

Pirok has utilized HDU for projects since opening his doors, as this easy-to-handle substrate allows him the flexibility and ability to custom-cut shapes and letters himself in his shop. In fact, he has been using Precision Board HDU from Coastal Enterprises ever since the product was released nearly twenty years ago.

Pirok mentions an upcoming project where his customer has requested a carved HDU monarch butterfly as part of their logo. “I’m cutting it by hand,” he says. “I’m going to layer up Precision Board to achieve the required thickness.

“From that point, I’ll go in and start carving. Working with this material is like going through butter with a hot knife at times.”

He points out that carving HDU is much easier than carving wood in a variety of ways. “When carving wood, you have to consider the grain direction,” he says, “but with HDU, there is no grain or knots.”

We profiled Kevin Pirok on our blog earlier this year and talked to him about using Precision Board to create dimensional wayfinding signs for Blackberry Farm’s tourist attractions.  You can read that blog here.  If you want to read the rest of the Sign Builder Illustrated feature piece, you can find that article here.

If you’re in the market for some amazing sign designs or other company branding, you can call Kevin at (630) 365-9870 or visit the Pirok Design website to see an extensive photo portfolio of their work. We think he’s a great guy and does beautiful work, but call to verify for yourself!

Want to use Precision Board HDU for your next project?  You can request free samplesSign up for our monthly Blog Roundup while you’re there.  It’s packed with tips and tricks to get the most out of your HDU project.  You can also give us a call at 800-845-0745.  We’d love to hear from you!

Using EnRoute Software’s “Rapid Texture” on Signage

Are you up against the clock and need to deliver a quality sign on time and within budget?  Consider using the Rapid Texture process available with EnRoute Software.  Jim Dawson with Synergy Sign and Graphics recently applied this process to some 30 lb. Precision Board HDU to create an entrance sign for The Oaks Apartment Homes.  Rapid Texture allowed him to create a 3D texture in 2D time and deliver an amazing looking Precision Board HDU sign to his client.

 

rapid texture

Precision Board is an excellent signage substrate because it is easy to work with, gentle on the environment and durable.

“We used PBLT-30 because we knew we wanted the edges to be sharp.”  Jim added, “With the location of the sign at ground level and at the entryway to an apartment complex, we knew there would be less chance of damage using the higher density Precision Board.”

Dawson used the Rapid Texture process to carve the HDU sign.  It allowed him to create 3D textured surfaces in a fraction of the time it takes to create traditional textured surfaces. No bitmaps or 3D surfaces are required.  Simply select the contour on which the texture will be based, adjust a few parameters and produce a limitless selection of amazing surfaces using larger tools with bigger offsets.

“The process takes into account the diameter of the bit you’re using and generates 2.5D geometry,” says Dawson. “It’s faster because it’s not generating as many lines as a typical 3d toolpath and is way faster than traditional geometry.”

Jim tells us that a full 3D carve on a 4′ x 8′ sheet of Precision Board normally takes 12-14 hours for the background and another 2-3 for the design elements.

“We carved the background in an hour and 15 minutes, with another 90 minutes to two hours for the letters and leaf.” He added, “Using Rapid Texture we were able to reduce what should have been 30 hours of project time down to about five.”

Jim says that the process has been around for about four or five years, but he hasn’t seen it used for signage a lot.  “I’ve seen it used more for architectural purposes, like those lit up hotel walls you see sometimes.  This was the first time we used it on a sign.”   He added, “there were some budget concerns on the job, so we wanted to make sure it was done on time and within budget without sacrificing quality.”

Dawson has a pro tip for people considering trying out Rapid Texture.  “The big thing in Enroute 6 is that you can right-click on the buttons and it will give you tutorial videos, including Rapid Texture. You can get it to do just about anything.”

You can change up your bit size depending on the size of your sign.  Jim says that Rapid Texture generates some really great backgrounds on larger signs.  “The beauty of it is that you can carve some nice intricate textures that take bigger bits and fewer passes on a larger sign. Similarly, a smaller sign might use smaller bits and more passes.”

Check out this overview of Rapid Texture on the EnRoute YouTube channel.  You can also find more information on the EnRoute website.

We think that Jim Dawson and his team do some really excellent work. Synergy Sign & Graphics has a highly experienced staff whose backgrounds include graphic design, marketing, trade-show design, print media, branding, point of purchase design, fulfillment, and more. Check out their website or give them a call at (330) 878-7646 to see about your next project!

Precision Board comes in 8 sheet sizes all the way up to 5′ x 10′ and thicknesses up to 24″, in any increment.  We also offer custom bonded blocks.  Request a free sample, get a quote or give us a call.  We’d love to hear from you!

University of Minnesota Solar Vehicle Project – Eos II

The University of Minnesota Solar Vehicle Project (UMNSVP) recently completed the 2017 Bridgestone World Solar Challenge using a vehicle they designed and created from start to finish. Coastal Enterprises was honored to donate Precision Board HDU to the team for use in fabricating their vehicle.  This is their story.  

solar vehicle

The team spent two years developing Eos II, a solar-electric vehicle prototype. They used blocks of PBLT-18 to create the molds for Eos II, into which carbon fiber sheets were laid to create the body itself.

Once the vehicle was complete, the team headed to Australia to challenge some of the best solar car teams in the world in Australia in the 2017 Bridgestone World Solar Challenge.  Competitors’ vehicles charged primarily from the sun as they traversed some of the world’s most challenging landscapes in this 3,000 kilometer race from Darwin to Adelaide.

The team vehicle had to go through “scrutineering” before race day.  This is a process where a group of scrutineers review competition cars to ensure they are within technical specs for the race and to also ensure safety and fair play.

Some shots of the car getting ready to take off…and on the road during the race.

At the finish line after a long race.

solar vehicle

The University of Minnesota Solar Vehicle Project was founded by a group of undergraduate students from the U of M College of Science and Engineering in 1990 and competed in the 1993 GM Sunrayce with its first Solar Car, Aurora I. Since then, The Solar Vehicle Project has remained true to its original foundation as a student administered, designed, and built project that teaches members about engineering and management in a complete product development environment. The team has built thirteen solar vehicles, and is one of the most decorated teams in America.

Eos II, the team’s most recent vehicle, exemplifies the change of direction that the University of Minnesota Solar Vehicle Project has taken in recent years. The team was the first American team to compete in the Cruiser Class at the World Solar Challenge. In addition to speed, this class focuses on practicality and number of people in the car. This poses several new design criteria to give the team room to innovate.

solar vehicle

Last year, the Solar Vehicle Project placed fourth in the 2016 Formula Sun Grand Prix and tenth in the 2016 American Solar Challenge, the only cruiser competitor to qualify for either race. Next summer, Eos II will compete in the first ever Cruiser Class at the 2018 American Solar Challenge along the Oregon Trail!

You can see all the updates from fabrication through race day and re-live the team’s racing experience through their Twitter feed and Facebook page or on the official website.

If you are a school interested in a Precision Board donation for your project, please submit a Contact Us form and we’ll get back to you!