Workshop name tags 3

Cory’s name plaque  was to be a diamond shape. The vertical and horizontal lines play off this shape and a comic font offsets the squareness of the diamond. It uses a bitmap from my TEXTURE MAGIC collection called checkerboard squiggles.
The border of the panel is a basic flat relief. Then I modified this relief by using the bevel tool, but I set the perimeters to limit to the height.
Then I imported the bitmap, enlarged and entered it on the panel. 
The letter outline was created as a separate relief, adjusted vertically and then merged highest to the plaque.
The lettering was the last element to be added. It is a bevel with a base height of 0.15″. As quick as that the file was ready for tool pathing.  
-dan

Published with permission from precisionboard.blogspot.com. Source.

Workshop name tags 2

The second name tag was a relatively simple one. Jeff’s name tag would feature his name on a log round.
I imported the long round with splits bitmap from my TEXTURE MAGIC collection. The relief was a simple circle with a dome shape. The bitmap was then applied.
The lettering outline is then made into a relief, and then modified into a dome shape with a similar sized circle vector using the same settings as he original background vector.
Stay tuned for some more name plaques coming up.
-dan

Published with permission from precisionboard.blogspot.com. Source.

Workshop name tags 1

With the next Sign Magic Workshop quickly approaching (September 30 – October 2) it is time to start in on the name tags we create for our guests. I started with a sketch, as always. I designed in a hurry, ideas flow better that way, and scribbled down my ideas, moving on to the next as soon as I had it nailed. The details would come later.
The vectors were quick and easy… nothing hard here.
The relief was a simple oval, modified with a raised oval.
To create the texture I perused my TEXTURE MAGIC collection and selected one I like…  spaghetti. I enlarged it enough to make sure the 1/8″ ball nose bit to fit in everywhere. This was then applied to the relief.
The lettering border was made into a relief which was then modified with the oval to shape it to the same dome shape as the background relief. This was then merged (highest to the relief.
Then I applied the lettering.
When I created the bowl for routing the relief I took notice of the cool effect that happened when I created a separate 3/4″ thick relief. I decided I loved it. The spaghetti faded out on the edges and looked a lot like spaghetti on a plate.So I created a new oval slightly larger than the original relief. I used the limit height command to chamfer the edges. 
 This was merged highest with the original relief, completing the file.
-dan

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Mantle installation

Monday morning started out with a bang. A new hire, Annie, started this morning. When I arrived at the Fox & Hounds Pub she was waiting and eager to start. Our task was to install the routed mantle on the fireplace and finish framing the upper portion of the fireplace feature. There was lots of figuring to be done, coordination with the electrician and other trades. We would be working inside the pub which was operating. We were the entertainment for the day.
Annie knew the tools well and had done carpentry work before, but never anything quite like this. Nothing was straight and we worked without levels or straight edges. Everything was built by eye. She caught on quickly. While I built one side she would follow along on the other, matching my creations. 
The curves were gentle enough that I didn’t need to use the heating pad to bend the Precision Board. I had milled the pieces to be 1/2 – 3/4″ thick at most and so they took the bends without breaking. We used PB Bond-240 and it held securely in no time. I’ll be using the die grinder to tidy up the corners and match the woodgrain as it transitions from the front to the top and bottom. The curved mantle absolutely works with the curved roof above. the wall of the upper fireplace bows out about 6″ and the mantle is almost 14″ deep. The london roofline above is now almost tied into the bottom portion. and it WORKS!
We were almost done before the electrician turned on the power to the lights and there was instant magic. In the next days we’ll staple on the diamond lath and then start in on the carved concrete ‘brick work’. By next week it should be looking like the magical fireplace I designed, what now seems like ages ago.
The guests love the family crest and are curious as to the translation of the latin phrase on the front. We happily translated it for them when they asked. The crest is suspended about four inches off the back face of the sunken circle and throws a marvelous shadow while it catches the light in a spectacular fashion. It will look even better when it is painted up and then aged appropriately. I can hardly wait to see it all done!
It was a fun day with lots of progress. 
-dan

Published with permission from precisionboard.blogspot.com. Source.

Production in spite of me

Yesterday was one of those days when almost nothing went right. Tools broke and had to be replaced, pieces were missing and had to be fabricated, and I simply got things wrong. Not much headway was made through the day in the shop. We all have days like that from time to time. At least the weather was perfect for those drives to town. I tried my best to whistle while I worked.
The good news however was in the router room the router kept chugging away doing things right. The file was massive, the detail was tight and the file ran a long time but it ran flawlessly. While I was frustrated in the shop and running back and forth to town the machine kept working, and working and working. It worked through the night while I caught up on my sleep. This morning when I came out to the shop it was done, perfectly. I had no worries. This is what I love about my MultiCam. Even the tools were put back in their holders. It doesn’t get better than that.
The file was one I created in EnRoute last week. Since I posted the mantle project here I changed things up a little and added a few more pieces for the bottom and top of the mantle. It now covered a full 4×8′ sheet of 1″ thick 30 lb Precision Board, wasting little material. Tomorrow we’ll glue the pieces into place and then build the rest of the new fireplace front around it. 
Stay tuned for pictures of the progress…
-dan

Published with permission from precisionboard.blogspot.com. Source.