Dan & Peter Sawatzky’s Fantastical Hazelnut Inn Signs

Coastal Enterprises, manufacturers of Precision Board HDU, is proud to announce a series of guest blogs written by Dan Sawatzky of Imagination Corporation, which will be posted on the Precision Board Blog at the end of each month.  In this month’s entry, Dan tells us how they created the signs to go with the three suites in the Hazelnut Inn, a fantastical property with themed rooms catering to the anniversary and honeymoon crowd.  The Sawatzkys used plasma cut steel and Precision Board HDU PBLT-30 to fabricate the signs.sawatzky

Every sign maker has a dream project where the sky is truly the limit. A project where signs aren’t the last thing to be done, a project where the signs inform the design of everything that follows. We have just such a project in the works.

sawatzkyWhen Peter and Hailey were married a few years ago they stayed in a castle on their honeymoon. They had to travel all the way to Europe to do it. That stay sparked an idea. They would build a castle in the little town of Yarrow for the same purpose. A second trip, a year later, to the Hobbit set in New Zealand added the idea of an underground suite to the mix. And a third idea of an ‘explorer’s suite’ was added for good measure. They purchased some land next door to the shop that was big enough for the three suites and a new house for their growing family and the planning was begun in earnest.

The inn will cater to a honeymoon and anniversary demographic. The suites will be luxurious and create an experience guests can get nowhere else. Each suite will be about 600 square feet with a like sized private garden. We will lavish exquisite detail throughout.

The project was named Hazelnut Inn, honouring the former use of the property. Over the last year they have been working on the final plans and done the extensive engineering such an imaginative and unusual project requires. Proper zoning is now in hand with final permissions and permitting underway. While we were waiting for those things we began work on the signs.

The dimensional signs reflect the character of each suite. They are constructed using plasma cut steel and 30 lb Precision Board. About half of the work was done using our CNC machines with the rest of the labour provided by our skilled team.

This project will unfold over the next year and a half. In that time there will be a whole lot of construction and detailed fabrication. I’ll be taking lots of pictures and posting updates from time to time. Stay tuned…

Sawatzky’s Imagination Corporation is a small family company that specializes in the design and creation of dimensional signs and environments. They tackle projects of any size from small signs to entire theme parks. Their work has garnered numerous national and international awards.

Dan Sawatzky is best described as a creative force and visual storyteller extraordinaire. His art career spans almost fifty years of magic. Dan’s passion is to design and create imaginative places that take people from the normal world to a setting of delight and wonder.

You can get free samples of Precision Board HDU, request a quote, and sign up for the monthly Blog Roundup from Coastal Enterprises.

Read January’s guest blog here.

RELATED:

Signing Off (Dan Sawatzky’s Blog)

Why Dan Sawatzky Exclusively Uses PBLT-30 Precision Board HDU

Imagination Takes Flight: Our Interview With Dan Sawatzky

Making Art Out of Precision Board HDU Drops

Mike Smith with Creative Scribing has a boneyard with drops of Precision Board HDU from his day job and uses them to make various projects- like shop signs and artwork.  His most recent creation involved some drops that he turned into an Art Deco wall hanging.  Mike gives us some tips on how to turn those Precision Board remnants into Rembrandt’s.

drops

“I was watching television one day and I saw something on a wall and I wanted to do something like that. It was an Art Deco design,” Mike says. “I originally cut the full thing out of PBLT-20 foam, but decided there was too much going on, so I kept tinkering and adding pieces to it.”

Because the Precision Board HDU pieces were drops, Smith used primer to fill in spots from where they had been kicked around a bit.  He says he messed up on it, but kept at it, adding pieces here and there until he had it like he wanted it.

Smith made the base out of acrylic and the little pieces out of Precision Board and then painted them in different colors and shapes using Kobra Paint.

“I was going to paint it incredibly crazy colors, but decided to make it look more neon,” he says.  “I’m a fan of really neon colors, so I thought it was something different and cool.”

Mike added, “in the theming industry you have a whole lot of artists, but you don’t really see different materials coming together, truly 3d and popping out at you.”

The Art Deco project was originally going to be one giant panel, but Mike decided to change it to smaller pieces.  “They’re all 3d milled pieces and no single piece is alike.  They’re not all the same kind of square,” he adds. “Some are smaller and different sizes and don’t fit exactly right.  It gives it character.”

Mike tells us he didn’t want to make it out of aluminum because it would be too heavy and not really changeable. “The advantage of using Precision Board is that it’s lightweight, durable and easily carveable.”  He says, “that’s the fun part of working with these materials.  You can do it fast and be flexible.”

This isn’t the first time Mike Smith has used Precision Board HDU drops to create something new.  “I’ll throw stuff together with all the drops I have.  Being able to do all these fun things with the foam and show off what you like to do on a daily basis is a gratifying experience,” says Smith.

Creative Scribing is based in Orlando, Florida.  You can find his company on Instagram.  If you’re interested in learning more about the various things he’s creating, you can contact him via email or give him a call at 321-354-4890. He’d love to hear from you.

You can get free samples of Precision Board HDU from Coastal Enterprises, request a quote or learn about our companion products, including adhesivesprimers & fillerstextures & coatings.

RELATED:

Creative Scribing’s Precision Board CNC Shop Sign

MultiCam Waterjet Cutting Precision Board HDU

MultiCam Inc., a global supplier of CNC cutting solutions, tested out their 5000 Series Waterjet on several densities of Precision Board HDU and sent us video and settings information. They cut a variety of shapes into the Precision Board, showing off the 5-axis capabilities of the machine.  Read on to get MultiCam Waterjet settings and watch some really cool videos of our high-density polyurethane being cut by a waterjet machine.

multicam waterjet

MultiCam cut different shapes and sizes out of 2″ thick PBLT-15, PBLT-30, and PBLT-40 and recorded the cut settings using their 5000 Series MultiCam Waterjet. This machine is designed to offer end-users the capability to cut through nearly any type of material at almost any thickness. Since the cutting medium is water, this system is ideal for industries that require a finished non-heat-affected part or piece. Because Precision Board HDU is a closed-cell, rigid, non-porous material, it makes it perfect for waterjet cutting.

Machine: MultiCam 5000 Series Waterjet
PSI: 60,000
IPM: 46.487 (PBLT-15), 33 (PBLT-30), 25 (PBLT-40)
Orifice: .01”
Focusing Tube: .03”
Abrasive: Barton 80 HPX
Abrasive Feed Rate: .75lbs per minute

The basic settings stayed the same for all cuts on all densities. The only thing that changed was the IPM (inches per minute), reflected in the chart above.

“By cutting with a highly-pressurized stream of water from our MultiCam 5000 Series Waterjet, there is virtually no chips or debris which is beneficial for quickly and easily cutting intricate parts in one pass,” says Joshua Santa Cruz, Marketing Specialist for MultiCam.

MultiCam is a global supplier of innovative CNC cutting solutions for industries ranging from sign making to digital finishing, sheet-metal to plate-steel processing, hardwoods to cabinet making, thermoform trimming to plastics fabrication, as well as a wide variety of aerospace and automotive applications. Check out their website or give them a call at (972)-929-4070.

Coastal Enterprises offers free samples of Precision Board HDU. While you’re on our website check out our material selection guide. Subscribe to our YouTube channel so that you don’t miss any new videos like these. You can always give us a call at 800-845-0745. We’d love to hear from you!

The Award-Winning Lunsford Think-A-Ma-Jig Sign

2018 marks Lunsford Sign Works 27th year in business.  To celebrate they decided to do a complete rebranding, including a new sign for their business. They set out to create a landmark sign that would really convey their passion for the craft and at the same time be a larger than life, traffic-stopping work of art.  To do that took four years of planning, countless man hours and a sign that would be put together with Precision Board HDU, aluminum, steel and glass.  Owner Joel Lunsford walks us through what it took to bring the Think-A-Ma-Jig to life.

lunsford

“After 25 plus years, we wanted to shift our focus to what we really enjoy making: three-dimensional architectural signage, found object sculpture, custom lighting, dimensional illustration and decorative iron work,” says Lunsford. “We finally came up with the concept entitled ‘Think-A-Ma-Jig’. A magical device inspired by three of my heroes: Rube Goldberg, Dr. Seuss, (after all, some clients think that we can just pull out their creative designs from our cat’s tall striped hat) and world renowned dimensional illustrator, the late Eugene Hoffman,” he added.

It took Joel and his team about two years to get the design mostly finalized and ready for fabrication. Production took place over the course of another two years during their slow periods and was finalized last fall. It took more than 1,000 man hours to create the sign as they obsessed over every shop drawing detail. It stands 22 feet tall and weighs about three tons (not including the four tons of concrete at its base).

“We used every tool in the box to fabricate it including our CNC router, plasma and water-jet cutters, welders of different types and all of our heavy-lift equipment,” Joel adds.

Joel says, “the Think-A-Ma-Jig sign was fabricated from Coastal Enterprises Precision Board in multiple layers, aluminum plate, blown glass and steel. We used Matthews metallic paint finishes for all of the lettering and in direct sunlight the lettering acts like a golden beacon which is seen for miles!” He added, “Modern Masters Metal Effects rust coating was used on many of the Precision Board parts to make them indistinguishable from real steel and cut down on some of the weight. Because of the sign’s enormous girth, it was built in sections and assembled outside.”

Lunsford used PBLT-18 Precision Board HDU in two layers of the same density.  They used a Multicam CNC to machine and create the carved prismatic lettering and some of the machine-looking components.  The layers were all glued together using PB Fast Set.

Joel adds, “we like to use Precision Board because it’s easy to machine and durable.  Most importantly we like Coastal Enterprises as a company.  They have done a lot to promote our industry and care about their customers.”

Lunsford’s Think-A-Ma-Jig sign won an award in 2017 in the USSC Sign Contest for “Freestanding Sign, External Illumination or Non-illuminated”.

lunsford

Lunsford Sign Works is an award-winning design and custom sign fabrication company located in the central Rocky Mountains. Their primary service area extends throughout the resort regions of Colorado, but their products can be seen both nationally and internationally.

While they are a full service commercial sign company, they specialize in hand-crafted, three-dimensional, architectural signage. Lunsford combines the latest in computer technology with old-world craftsmanship to create both electric and non-electric signs. You can visit their website or give them a call at 970-725-3925. They are located in Hot Sulphur Springs, CO.

Coastal Enterprises offers free samples of Precision Board HDU in any density.  Sign up for our newsletter so that you don’t miss any of our helpful blogs!

Announcing the February Instagram Contest!

February is Customer Appreciation Month here at Coastal Enterprises and to celebrate, we want to give two Precision Board HDU customers their choice of one of our companion products (primer/filler, adhesives, textures and coatings).  Entries will be accepted all month long on Instagram with the potential winners being randomly selected the first week of March.

Contest Rules

The contest will run from February 1st through February 28th.  All entrants must reside in the contiguous United States, including Canada and Mexico.  Prizes will only be shipped to those geographic locations.  Potential winners will be randomly selected from all eligible entrants and contacted by email.  They will have 48 hours to respond with a valid mailing address located in the contiguous United States to claim their prize.  With the exception of EP-76 (due to shipping restrictions), prize winners will have their choice of one (1) companion product offered by Coastal Enterprises.  They will also potentially have a blog featuring their project posted to the Precision Board Blog on our website and shared on our social media channels.

How to Enter:

Follow the @coastalenterprises Instagram account.  Post a photo/s on your Instagram account of your project done using Precision Board HDU. Use the hashtags #precisionboard and #hdu.  You can enter as many different projects as you like during the contest entry period.

instagram