Renovations Part 1.

A few months ago, I walked in the shop and stopped in the entryway. I looked around and thought, this is nice, but it’s not really Synergy. After some careful brainstorming, the hammers came out, the paint brushes began to fly, and the Multicam CNC Router began cutting parts. The first step was to texture all of the walls with Coastal Enterprises TSF 45 texture coating. We used 3 gallons putting a nice heavy texture on the walls. After that was dry, we turned our attention to the paint. The first of many coats is now applied and we’ll begin the glazing process soon.

The Multicam 3000 series router has been humming for a few months working on various parts for the entry way.

First we made up some amazing gear window sills, then some pretty cool shelves that will mount on the walls to showcase small portfolio pieces
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Once those were complete, we turned our attention to the fabricated beams that will serve as the wow factor in the room. All in all, there will be 6 beams with pipes and overhead portions that you will walk under when entering our shop.

The beams have just been texture coated and will get their base coats of paint today. If you look closely at the rivet details on the beams, we made silicone molds of real steel hot rivets so we could cast lightweight copies. We minded over 960 rivets for this entry way!!! Thats some serious attention to detail.

Stay Tuned!

-Jim

Published with permission from Synergy Sign & Graphics. Source.

New Challenger: Phase Two: Turning 2D to 3D, It’s harder then it sounds

I have a concept, I figured out my scale, now to start actually building… ugh… Where to begin?

Jim and I sat down with my concept sketch and started figuring out materials we should use. This can somewhat be overwhelming, but we approached it by dividing the piece in half. We started with the base, The bottom pretty much needs to be the strongest and most durable. This is because your top half is to be shipped inside it.

We came up with a steel frame welded together and attaching Precision Board from Coastal Enterprises for the panels inside the frame. This will give great durability and strength to the base while keeping the weight lower without sacrificing durability by using the Precision Board panels. Making this easier to unpack and assemble at the show.

We took my vectors into Enroute Pro to develop the textures and look and feel of the panels on my piece. Below is Jim instructing me how to tack weld, lets just say I need to practice those welds.IMG_2454_blogIMG_2449_blog

Also here are a few views of our Multicam carving the panels.

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Next up is painting!

-Aubrey

 

Published with permission from Synergy Sign & Graphics. Source.