With the router work done and the sign assembled over the welded frame it is time to begin the hand work... my favourite part. I used an air powered die grinder to even out the edges and add a little texture while I was at it. Then I coated the egg shape with a thin coat of Abracadabra Sculpting epoxy pressing it hard into the surface. This acted as a prime coat.
This was a very fun project for a new ride at a local theme park. It's a drop tower and we proposed the name Cloud Buster. All of the other rides feature a cartoon character and for this one we came up with the idea of a porcupine shooting his shotgun at the clouds. The porcupine's name is Buster