A while back, I started brainstorming what our entry way should look like. It was pretty drab and boring, so it was in need of a major upgrade. The first thing that popped into my head was some neat looking gear themed window sills. We followed that up with some gear / steampunk themed custom shelves.

This past week, we started carving a crazy door skin that screamed LOOK AT ME! in a very steampunk sort of way.

The door was carved from 30lb Precision Board plus from Coastal Enterprises. Our Multicam 3000 series router handled all of the machining duties flawlessly. EnRoute Pro 6 was tasked with creating the model for the door. We used some amazing bitmap wood textures from Dan Sawatzky’s Wood collection to create the wood planks in the recessed areas.

After a quick test fit, we started the texture coat using Coastal Enterprises TSF45 coating. Its super thick and lets us do lots of fun things with it.

We also cast 2 sizes of hot rivets using a silicone mold and Smooth On casting resins. The molds were created using real hot rivets. The resin copies were glued into the door and textured using the TSF45 and some HDU dust.

The base coats were applied by hand. Here you see the skin based in a coat of dark brown.

The next step involved various colors of black and dark red glaze. Once the glaze was dry, we applied the metallic paints from Modern Masters and Novacolor. One last coat of black glaze was added and wiped off once the metallics were dry.

Here you see the finished product. All we have to do is finish the back side of the door and add some glass to finish it out.

Stay tuned for progress on the rest of the entry way.

-Jim