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19 Feb
2014

Han Solo Project – KDF Reprographics

Hackensack, NJ sign shop KDF Reprographics has been working on a full-scale project of Han Solo trapped in Carbonite that they recently completed. The replica was crafted with a combination of Precision Board Plus PBLT-10 HDU, styrofoam, Magic Sculpt and MDF, and came out looking absolutely amazing. Pictures of the finished project can be seen here...

19 Feb
2014

Han Solo – The Wrap Up

We’ve been busy – but I did get to complete Han Solo. So here is the final stage of the project. Everything is screwed together and I’ve completed the “clothing” sculpt. So its time to complete the carbonite then the side control panels.  I started by filling the foam area with wood glue. The glue is self leveling and works as a good sealer. I poured it on and let it sit overnight

23 Jan
2014

Han Solo Continued…

  The Control Panels are all cut.  We’ll do some handy work on these later with LEDs and Acrylic faces.  Now its time to complete the sculpting of Hans clothing.  I’m using Magic Sculpt.  This material is great – its a two part sculpting compound that is really easy to work with and hardens to steel! If you look closely I’m using my Iphone case as a reference for the detail.  

23 Jan
2014

The Han Solo in Carbonite Project

There is never enough time in the day to get things done.  So when it comes to side projects to dress up the studio it’s almost impossible to find any time at all. Our Current project is to replicate the Han Solo in Carbonite prop from “The Empire Strikes Back”. This might take a long time but it will be a great piece to hang on the wall. So the first thing I need to do is build the box.  I’ve scaled up my drawing in Enroute and have created the “control panel” holes.