What’s behind door #1?

A while back, I started brainstorming what our entry way should look like. It was pretty drab and boring, so it was in need of a major upgrade. The first thing that popped into my head was some neat looking gear themed window sills. We followed that up with some gear / steampunk themed custom shelves.

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This past week, we started carving a crazy door skin that screamed LOOK AT ME! in a very steampunk sort of way.

The door was carved from 30lb Precision Board plus from Coastal Enterprises. Our Multicam 3000 series router handled all of the machining duties flawlessly. EnRoute Pro 6 was tasked with creating the model for the door. We used some amazing bitmap wood textures from Dan Sawatzky’s Wood collection to create the wood planks in the recessed areas.

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After a quick test fit, we started the texture coat using Coastal Enterprises TSF45 coating. Its super thick and lets us do lots of fun things with it.

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We also cast 2 sizes of hot rivets using a silicone mold and Smooth On casting resins. The molds were created using real hot rivets. The resin copies were glued into the door and textured using the TSF45 and some HDU dust.

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The base coats were applied by hand. Here you see the skin based in a coat of dark brown.

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The next step involved various colors of black and dark red glaze. Once the glaze was dry, we applied the metallic paints from Modern Masters and Novacolor. One last coat of black glaze was added and wiped off once the metallics were dry.

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Here you see the finished product. All we have to do is finish the back side of the door and add some glass to finish it out.

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Stay tuned for progress on the rest of the entry way.

-Jim

Published with permission from Synergy Sign & Graphics. Source.

Interactive Topographic Map by Top Sign and Graphics

interactive topographic map Precision Board

Interactive Topographic Map: Map-Making with Precision Board HDU

Precision Board HDU is great for creating dimensional signs of any size and shape, but it certainly doesn’t stop there: Precision Board is only limited by the ingenuity of the creator. We’re always searching for fresh, unique creations that show off the versatility of HDU, and today’s project by Casey Steinke of Top Sign and Graphics is exactly what we’re looking for. It’s an interactive topographic map in the Crown of the Continent Discovery Center, in the legendary Glacier National Park. The scale map measures an impressive 6’x7’, and depicts a tract of land from Idaho to Alberta, an area of over forty thousand square miles! The best part? It’s completely hand-painted. Let’s take a look at the build process. 

 

interactive topographic map Precision Board
Just like any good cartographer, Casey started out with the cold hard data. To plot the details of the display, he used Google Maps satellite images along with GeoTIFF files, which include additional data like map projection and elevation values. This data can then be input to a 3D modeling software like Autocad and converted into tool paths for a CNC router. After routing out the surface of his map, Casey was left with a very bumpy HDU blank in need of some paint.

 

interactive topographic map Precision Board
After routing came the first of many rounds of painting. Casey started by applying our FSC-88 WB primer to protect and seal the HDU, and to allow the paint to adhere correctly. For paint, he began with a neutral green base of latex acrylic paint, followed up by a coat of subdued brown to accentuate the jagged elevation changes. This shading does a lot to add visual depth and texture to the landscape.

 

interactive topographic map Precision Board
After the initial coats had dried, Casey started on the detail work. There were hundreds of miles of rivers and lakes that needed to be depicted on the map, and Casey hand-painted every inch on the topographic map surface. Flathead Lake and Pend Oreille Lake are featured on the map, as well as long stretches of the Columbia River, Flathead River, and more.

 

interactive topographic map Precision Board
Continuing on with the detail work, Casey painted the snowcapped peaks and valleys of the Rocky Mountains, which cover a large part of the surface. As you can see in the picture above, it was a huge undertaking. He also painted major trails in yellow, hand-tracing them as they snaked though the icy terrain. Once the painting was completely finished, Casey used a water-based clear coat to protect his work and give it a glossy sheen. 

 

interactive topographic map Precision Board
As if hand-painting more than 40,000 square miles of wilderness wasn’t enough, there was still more to be done. Casey began installing hundreds of LED lights to be linked to switches around the perimeter of the display. The idea was for visitors to be able to illuminate certain areas (National Park boundaries, Indian reservation borders, and more) at the touch of a button. Every LED was hand-placed and hand-wired, a process that took hours but made for an fun and interactive final product. 

 

interactive topographic map Precision Board
Finally, it was time for installation. The finished topographic map with LED’s was set in a robust wooden frame, with informational placards and the LED controls along the perimeter. The map was flanked by wooden frames with hanging informational signs, and backed by a large image of the sprawling national park. 

The interactive topographic map was a huge undertaking, but Casey Steinke and Top Sign and Graphics pulled it off without a hitch. The lifelike landscape is popular with visitors to the Discovery Center, and it’s a great way for outdoors enthusiasts to get a birds-eye view of their favorite national park. Be sure to take a look at the Top Sign and Graphics website to see more projects like this, or to commission a professional display of your own!

Hogging the Spotlight with Xpressive Graphix: Perfecting the Multi-Material Display

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Xpressive Graphix Gives a Master Course in Complex Dimensional Displays

Xpressive Graphix, a sign and display design group out of Zanesville, Ohio, recently got the chance to go hog wild on a job: Creating a massive, ten foot tall yellow pig display! Rittberger’s North Market needed an eye-catching installation that would promote their brand and bring in traffic from the busy main street. They approached the Xpressive Graphix team, who started putting together a memorable design. Over the course of the project, the team proved that Precision Board is perfect for a multi-material display– It’s versatile enough to work in tandem with other materials for a unique final product. Don’t forget to check out some of the other projects Xpressive has done with Precision Board, and take a look at their website here.

 

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Assembling the pigpen

Step One: The pigpen. The team decided to go with concrete poured over a steel frame for reinforcement, a good choice for long-term durability. Since they didn’t own an industrial welder prior to this job, they had to buy one to weld the frame together. Plus, they had to learn how to use it! That’s what we call “on the job training”. Once the pigpen was assembled, they hand-painted it with PPG Sun Proof exterior latex paint in a deep brown shade, mimicking the appearance of weather-worn wood.

 

Xpressive Graphix pig

Painting the Pig

Step Two: After the pigpen came the star of the show: the big yellow pig. It needed to be lightweight enough to stand securely, but still be able to resist harsh weather and other environmental damages. Xpressive decided to use ultra-lightweight EPS foam, hand-sculpted into shape and coated with fiberglass resin for protection. Since the pig towered at six feet tall, even the lightest-weight Precision Board would have made it too heavy to stand. After coating, the team sanded it down, used Bondo putty for smoothing, and used PPG Sun Proof to paint the big pig.

 

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Painting the Precision Board signs

Step Three: Next up were the “Rittberger’s North Market” signs, to be mounted on the sides of the pigpen. The crew used PBLT-15 for the twin signs, a good choice for outdoor dimensional signage. The signs were hand-carved to shape with a hand-held router and dye grinder. They used our FSC-88 WB primer to coat the signs prior to painting with a vibrant blue and yellow color scheme. Slots were added for variable lettering so the sign’s text could be changed as needed. This shows how Precision Board can fit in with a multi-material project– It’s versatile enough to complement other materials, and make for a varied and professional final product.

 

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Transporting the Display

Step Four: Finally, it was time for assembly. The entire display was huge– So large that it needed to be transported in separate components by two large trucks, then assembled onsite. The Xpressive Graphix convoy rolled out with the pig in a pickup truck and the pigpen and signs on a large flatbed.

 

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Finished!

Step Five: When the different components arrived at the market, it was a simple matter of putting it all together. Metal slats on the pigpen’s frame were bolted to the cement, securing the display. The Precision Board signs were already installed on the pigpen, so the big pig was bolted to the rest of the pigpen. Finally, the team added soil and potted plants to the recess of the pigpen display, giving the entire installation a natural flair. The entire installation stood at about ten feet tall, easily visible from the street and surrounding area.

This was a complicated, labor-intensive project, but Xpressive Graphix pulled it off with no sweat. The final result is highly professional and well designed, but also has some playful, personalized appeal. Don’t forget to check out the Xpressive Graphix website to see their other projects and commission a design of your own, or give them a call at (740) 452-6804.