Great American Sign Co. Wins USSC Award with PBLT-30

Gary Johnson, owner of The Great American Sign Company in Basking Ridge, NJ, is the proud winner of the 2013 USSC Non-Illuminated Building Sign Category with his Precision Board sign.

Gary used Precision Board Plus PBLT-30 CNC machined on a Gerber Dimension 200 CNC Router using software for the hemispherical logo, and rust-induced steel for the curved panel. More info about the making of this award-winning sign can be seen in this excellent SignCraft article: “What’s it cost to produce this fascia sign?

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Coastal Enterprises at SAMPE Tech Wichita!

Coastal Enterprises is proud to announce we had a great time exhibiting at SAMPE Tech in Wichita!

We exhibited with our new booth and offered free samples of Precision Board Low Temp (PBLT, 200˚) and Precision Board High Temp (PBHT, 300˚).

If you haven’t had the chance to talk with us at one of our trade shows, they are a great place to find out information and tips on Precision Board and also many of our Companion Products, including:

If you weren’t able to make it the show and would like a free sample of Precision Board, please visit: https://precisionboard.com/services/request-a-sample/.

Thanks to everyone we talked to and hope to see you next year!

-Coastal Enterprises Team

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Imagination Takes Flight: Our Interview With Dan Sawatzky

Dan Sawatzky is an award-winning, creative force in the sign industry, best known for his elaborate and innovative 3-D creations. Coastal Enterprises has worked closely with Dan for years and consider him to be a good friend as well as a loyal Precision Board customer. We took a moment to reflect, with Dan, on his 3-D journey.

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Coastal Enteprises: How did you get into the sign industry?

Dan Sawatzky: I got into the sign industry at the young age of fourteen. I somehow figured out that people would actually pay me to do seasonal (Christmas) splashes on commercial windows. That first year, working on my own, I made $700 after school and in a couple of weekends. That was a fortune back in 1979 – more than my dad made working full time. I was hooked for life!

CEC: Where did you learn to make such awesome creations?

Dan: The year after Janis and I were married (almost 40 years ago), we visited Disneyland. I immediately knew this is what I wanted to do for a living. Of course back then I had no idea how to do it but in the next ten years I figured it out and managed to build a business doing just that. A number of years ago I was offered a job working for Disney Imagineering – the people who design and build Disney Parks. I never seriously considered the offer but took it as a vote of confidence. They are the very best in the business no doubt.

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CEC: Do you have a favorite project that you have made? If so, which one?

Dan: There have been so many cool projects through the years. Doing entire theme parks including design and construction is a real kick. While there were many highlights through the years and so many wonderful crew that helped me, I would have to say the current project is my favorite…..but then again a VERY COOL project is already designed and scheduled to begin right after the current ten-month project is done. And it is in Trinidad!

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CEC: What advice would you give to someone new in the sign industry?

Dan: Follow your passion. Don’t worry about the money. Build samples and they will come.

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CEC: Your Sign Magic workshops are known as great learning experiences that cover everything from textures to CNC techniques. When is the next workshop, and how can people sign up?

Dan: We offer two workshops, Sign Magic and Sculpting Magic. The Sign Magic workshop was October 11-13, 2013 and the Sculpture Magic is this week October 18-20, 2013, and we still have a couple seats left. After that we normally have one in spring, but that looks to be put off because of the big ten-month project. The fall 2014 is still up in the air but somewhat doubtful for the same reason. So it may be a while before the next ones. If someone wants to attend a workshop they better sign up FAST! 🙂

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CEC: As a well-established, award-winning 3-dimensional sign artist, what are your thoughts on where the 3-D sign industry is headed?

Dan: When I talk to people they wonder if I have enough work to keep me busy. It makes me laugh for we are currently booked solid for two and a half years. While our customers may be few and far between, there are also only a handful of people who do this kind of work. That means I can charge what I need in order to make a good living. For those with a passion, some talent, and a drive to do top notch work, there are unlimited possibilities – more work than is imaginable. 

CEC: Is there anything you would like to tell our readers?

Dan: Traditionally, a dimensional sign is a board that has a sandblasted or routed hole in it in the shape of letters. In our shop the flat and square substrate is the only way our material comes in the door. The different ways we can work it to create absolutely fabulous works of art is unlimited. A sign in our shop is anything that advertises our customer’s product, service or business. That leaves things pretty wide open.

“I don’t want to do all the signs in town – only the most creative ones.”

– Dan Sawatzky

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Head on over to Dan’s blog if you have a second and delve into some of the wonders crafted by the Imagination Corporation. When you’re finished there, be sure to request a sample of Precision Board and try your hand at something 3-dimensional!

This is one of the latest projects by Dan Sawatzky, made for fun in a contest among other well-known sign makers, out of his trademark favorite Precision Board PBLT-30:

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Cosimo Cavallaro Jelly Bean Art

With such groundbreaking projects as “Rubber Piano” and “Cheese Room” to his name, Cosimo Cavallaro is one of the most creative, innovative artists out there. We recently received an update from Cosimo on his current project: “Love Your Bean”, which consists of massive Jelly Beans he made for the West Hollywood Public Library lawn.

The first half of the build process for these Jelly Beans was covered in a previous blog, Chainsaws To Jelly Beans. Although the giant Precision Board PBLT-4 bean had already been shaped, turning it into a mold would still prove to be quite a feat. To accomplish this, Cosimo enlisted the help of famed boatbuilder and hydrofoil designer John Slattebo to spray and roll heavy-gauge fiberglass onto the Precision Board bean after it had been coated with polyester primer, polished with a wax release, and sprayed with gelcoat. Set into the fiberglass and allowed to cure with it were strengthening ribs made of 4″ PVC tubes cut in half to guard against possible warpage after removal due to the odd size of the molds.

Once each half of the mold was successfully removed from the Precision Board master plug, the wax release and gelcoat application was repeated again to each fiberglass tool. Within each tool, fiberglass was layed-up to a 1/2″ thickness, with 4″ PVC half-tube ribs inset to add structural strength in a fashion similar to the ribs in a boat hull. After curing for 48 hours, each half was removed and joined together by adding a 1″ flange inside one of the Jelly Bean halves, and joining the two pieces together with adhesive.

The 500 lb. Jelly Beans were then transported to well-known art restoration expert Jack Brogan to begin the process for paint. Jack started by sanding down the bean to a smooth finish and then applied polyester primer. More sanding followed, before lacquer paint was sprayed as a color base. Four to eight coats of polyurethane clearcoat were added to each bean, followed by polishing and waxing, to give these beans the vibrant finish you see here.

The Jelly Beans have recently taken up residence in their new permanent home on the West Hollywood Public Library lawn at of the beginning of September. If you’re in the area, be sure to stop by and see them in person and remind yourself of the unlimited possibilities of Precision Board Plus!

Check out more innovative projects from Cosimo on his website at: http://www.cosimocavallaro.com.

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Sign Solutions Wins 2013 USSC Award With Precision Board Sign

Coastal Enterprises would like to congratulate Sign Solutions, LLC. of Frederick, MD, for winning the 2013 USSC Award for Best Multimedia Sign.

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This eye-catching sign was CNC routed from Precision Board PBLT-30 and features hand-carved wood grain and LED lights held within a 4″ cabinet to match 1861 Saloon’s western theme.

According to owner Tim Ward, “The wood grain was simulated into the Precision Board using CNC reliefs on the face and hand techniques on the sides. The 6″ thick pieces with the simulated wood grain practically make the sign look like it consists of actual wood railroad ties.”

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The sign features Maxbrite LED’s behind translucent red lenses. The black material between the letters is actually 1/4″ aluminum that is removable, allowing for easy access should anything ever happen with the LED’s or their drivers.

Tim used FSC-88WB Primer/Filler to prime the sign because he likes how well it adheres to textured surfaces, and painted it with Benjamin Moore paints, which is his go-to paint for most projects.

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“The available range of densities, coupled with the finishing properties like the ability to easily add wood grain or other textures makes Precision Board the perfect choice for 3-D projects”, says Ward.

Sign Solutions has been in business since 1996 and is a true full-service sign company, offering a broad range of signs including electrical and 3-D, as well as theming services. For more info, please visit: http://www.signsolutionsllc.biz.

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