We tool pathed the North Star sign and then sent it off to the MultiCam. We routed it from 30 lb Precision Board.
There was still a little work to do in EnRoute. The piece below was cut from 0.1 steel plate. It would be the ring around the star and also act as structure between it and the front piece. To do this we needed to route a pocket for it.
Once we routed it this is how it went together.
Once we glued up the pieces we did a little hand work with the die grinder and added some small details with Sculpting Epoxy including the rivets and barnacles.
We then painted on three coats of paint before layering on further blends and glazes to bring the sign to life.
Published with permission from precisionboard.blogspot.com. Source.