Dan Sawatzky’s Blog

Progress on Dayna’s tree

Since the last post on the progress of Dayna’s tree we’ve made great progress. The top portion of the structure was completed and the galvanized lath applied. A few small details were added at the request of the family like a small fairy door, tucked into the roots. We then did the sculpted concrete which was done over a period of three days.

read more

Back to the shop

I’ve been busy on weekends and an hour or two on weeknights working on my personal project – the little rail truck. Last week it was at long last ready for a test drive. I called Phoebe, my grand daughter, who has been waiting twelve long years for a test drive.  The throttle was still jury rigged, the drive train chain was not yet tightened, and a few other things yet to be done but I was confident the little rig would power it’s way down the track without difficulty. I jumped into the cab and Phoebe into the sidecar. The vehicle was stable – despite Phoebe now being almost adult size and weight

read more

Tailgate party

It was time to fire up the MultiCam CNC plasma once more for the next stage of the little rail truck. I needed to build a functional tailgate. The truck will be powered with a four stroke gas engine which needs lots of air flow. When the weather is warm or I need to work on the drive train I can drop the tailgate. For normal operation there should be plenty of airflow with the open bed and top as well as through the logo which I cut into the tailgate

read more

Amazing installation!

This past week Peter and I flew out to Oshawa, Ontario to visit NEB’s Fun World. After almost a year in design and construction the bulk of the pieces we built and transported there have been installed. The NEB’s crew did a fabulous job! Our task was to do a few touchups, install some of the signs and do the texturing and faux finishing on the upper portions of the side walls.  The pieces had never been previously fitted together s our shop is simply not nearly large enough. The sheer scale of the project is amazing. Our panels, fit together, covered more than four hundred feet of wall!  As we worked I thought back to the first concept drawings done of the project.

read more

Pickup artist

Each time I can spare a few minutes of my free time I head out to the shop to work on the rail pickup. In those minutes I build a file, fire up the plasma cutter to cut some pieces or do a little welding. Those minutes add up and I am making real progress. The pickup bed is now largely complete and the four fenders are fabricated and welded into place. The transmission is in place and will soon be mated to the motor.

read more

This year’s display

We were delighted with the display booth we put together for last year’s showing at the International Association of Amusement Parks and Attractions EXPO in Orlando, Florida. The booth was good enough to garner a first place Brass Ring Award in it’s size class. The experience of displaying at the massive show for the first time taught us many things. Our idea to ship a complete display piece with all of the show pieces attached was a brilliant move. We were able to set up in mere minutes.

read more

Dayna’s tree

We received a request for a very special sign recently. A family had lost their four year old daughter to cancer and wanted a sign for a park they were dedicating to Dayna. We came up with the idea of a tree. Dayna loved ladybugs and so four ladybugs will be hiding on the tree for other children to find.

read more

Metalwork fun

More than a dozen years ago we decided to build a fifteen inch gauge railroad around our yard. Every grampa should have a model train to share with their grand kids… and mine would be big enough to ride in. I started work on the project before our fist grandchild was born

read more

Painting the train

As I finished the models Becke began the painting. She started with the elephant engine. With large detailed models the painting process is painstaking, taking almost as long as a full sized piece. The base colours are layered on, then the glazes.

read more